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Digital Twin Software

A win-win with Digital Twin — the leading simulation software for machines and robots

With twin, get from idea to operation safely, efficiently and cost-effectively. Digital Twin technology is the safety net for developing, optimising and operating machines safely and efficiently.

Trusted by leading machine and plant builders

GropyusMICADOGROigm RobotersystemeDurstLEU AnlagenbauEberleK&S Anlagenbau

What is a Digital Twin?

A Digital Twin is the virtual counterpart of a real machine or plant: a physics-based simulation model that reproduces geometry, kinematics and mechanics precisely enough to test how the machine behaves on screen — before it is ever built.

Physics is the core: masses, forces, friction, speeds and collisions are calculated, not animated. Add the CAD geometry and the real control program, and the digital twin responds to exactly the same signals as the future machine. That is what separates a physics-based simulation from a pure 3D visualisation.

A Digital Twin needs no sensor data to begin with. It is built from design data and control logic, which is why it is available while the machine does not yet exist. Concepts can be validated, sequences optimised and commissioning rehearsed virtually — long before the first part is manufactured.

Real-world data comes into play once the digital twin moves into the machine HMI: in operation, the 3D HMI mirrors sensor values, axis positions and control signals of the real plant in real time. The simulation model becomes an interactive operating and diagnostic tool right at the machine.

A Digital Twin therefore covers the entire lifecycle: as a simulation model in sales and engineering, as a 3D HMI in operation. With twin, that model is created in a single software package — from CAD import through physics-based simulation to the finished operator interface.

Simple and reliable from idea to operation with the digital twin

Start with digital feasibility studies

With twin, you can digitally represent and simulate realistic workflows and scenarios in a virtual environment — as early as the quotation phase. Win over your customers and speed up decision-making. More on twin in sales →

Commission your machines virtually

Commission your machines virtually — a crucial step before real-world implementation begins. Speed up your development process and avoid costly mistakes. More on twin in engineering →

Intuitive 3D HMI

Use modern 3D HMIs that are not only intuitive but strikingly designed, boosting usability right at the machine. More on twin in operation →

Physics-based simulation, not animation

Faults only become visible if the digital twin genuinely calculates the physics: masses, forces, friction, accelerations and collisions instead of pre-scripted motion. Tilting workpieces, underpowered drives or colliding axes show up on the Digital Twin — not on the real machine.

The Digital Twin as a competitive advantage

Less risk and cost, higher efficiency and reliability — a genuine win-win.

Less risk

Every function is tested as it is built — not weeks later on the real plant. Faults surface in exactly the development step that caused them.

Higher efficiency

No waiting for hardware, assembly or workshop slots: every change can be checked on the digital twin straight away, keeping development continuously in motion.

Lower costs

A fault caught on the Digital Twin costs a correction on screen — no wrecked tooling, no collision, no downtime on the real machine.

Why twin — your Digital Twin software

Everything you need to build the digital twin of your machines and robots — in one piece of software.

Get there faster with a clearly structured UI

Built by practitioners, for practitioners: you'll be amazed how quickly you find your way around the software.

Import and simplify any CAD data

You don't need a CAD program to work with twin. Simply import the most common CAD formats.

Library of simulation components

Add sensors and actuators to your simulation from an extensive component library.

Sequences & scripts

Effortlessly create workflows and behaviour with sequences and scripts.

Robots with real kinematics

Teach robot movements with the built-in robot controller.

Connect to any controller or robot

Simple integration with controllers and robots, even with thousands of signals.

The best physics simulation

Achieve unprecedented realism with state-of-the-art physics simulation.

Extend twin with the API

Extend twin's functionality to match your exact requirements.

40%
Shorter commissioning time
350+
Customers across the DACH region
6
Updates per year
A–Z
From quotation to condition monitoring

What our customers say

Johannes Perfler
Johannes Perfler
Key Account Manager, Active Solution GmbH
Being able to simulate designs with true-to-life physics, validate their feasibility across different use cases and commission them virtually opens up an entirely new market for us as a service provider in partnership with digifai.
Robert Merz
Robert Merz
Head of Digital Factory Vorarlberg, FH Vorarlberg
For our research we need a safe environment in which we can test AI algorithms for machines as realistically as possible. twin is perfectly suited for that.
Michael Strassmair
Michael Strassmair
Robotics Application Engineer, GROPYUS Engineering GmbH
The software fulfils all our wishes – even the most demanding requirements we can master with twin. Support this fast and competent is one of a kind. twin keeps evolving continuously and always stays focused on customer needs. Keep it up!
Matthias Berkmüller
Simulation & Software, K&S Anlagenbau GmbH
As a mid-sized special machine builder, twin lets us minimise risk in the concept phase, safeguard the design early on and — through virtual commissioning — deliver a shorter time-to-market for our customers.
Thomas Zenger
Thomas Zenger
Deputy Managing Director, LEU Anlagenbau AG
The simulation software twin delivers on everything digifai promises. We are thrilled.
Jens Hopfgartner
Jens Hopfgartner
Technical Managing Director, MICADO SMART ENGINEERING GmbH
We are an Austrian SME, we develop turnkey special-purpose machines and spent a long time looking for suitable software for the virtual commissioning of our machines. With the software twin from digifai we now safeguard the entire development process of our machines early on and save valuable time during commissioning! With twin we have definitely backed the right horse in this area!
Ricardo Cordeiro
Ricardo Cordeiro
Project Engineer, Mondelez International
By simulating the entire machine early on, we can significantly reduce risk and save costs. The complete control software, including HMI and supervisory system, is finished and tested before the machine is even built.
Reinhard Neureiter
Reinhard Neureiter
Vice President Process Innovation Center, TDK Electronics Group
With twin we are able to implement digital twins of our production machines. digifai's many years of experience as an integration partner become visible in the small but important details of their solution.
Markus Zehentner
Markus Zehentner
CEO, Mechatronik Austria GmbH
Since we started using the digital twin in sales, our customers immediately understand what we are offering them. The interactive presentations have noticeably increased our close rate — and the model carries straight over into engineering.

Everything important, in one place

Brochure

The twin product brochure (PDF file)

Whitepaper “Digital Twins in the Plant Lifecycle”

A whitepaper on using digital twins across the plant lifecycle (PDF file)

Frequently asked questions about twin

Which industries is twin suited for?
twin is a powerful all-round simulation software used in almost every industry — whether automotive, food, wood processing, plastics, intralogistics or pharma.
Is twin suited for special-purpose machines or series production machines?
With twin, you're well equipped either way — whether you develop special-purpose or series production machines.
Is there a free trial version?
Yes! You can request a free trial version. This time-limited full version gives you the entire range of the software.
How do I learn to use twin?
Getting started is effortless — and you also benefit from a comprehensive range of training courses and personal support.
What licensing models are available?
Buy or rent, per-user licence, single-computer licence or network licence for maximum flexibility. Contact us for a tailored offer.
How often is the software updated?
Every two months, we release a new version of twin that reflects your feedback and requirements.

Ready for your Digital Twin?

Try twin for free and see how the digital twin transforms your entire product lifecycle — from sales through engineering to operation.

Book your appointment directly online

Simply pick a free slot in the calendar — our experts will show you twin, control and storage live and answer your questions.

  • Free initial call — about 30 minutes
  • Live demo, tailored to your use case
  • A concrete assessment for your project
Michael Eberle
Michael Eberle
Head of digifai